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Tom PickeringTP

Tom Pickering

Director & Principal Consultant

£800/day
London, GB
8-15 years

Average response time: 1 hour

About Tom

Freelance and interim projects in manufacturing operations: operational diagnostics, lean/CI programmes, OEE and factory performance improvement, supply chain, and digital transformation (ERP/MES, Industry 4.0, AI tools). Ex-McKinsey Operations, ex-Rolls-Royce manufacturing engineering. Available 2–3 days per week, remote or on-site UK/Europe. Also open to delivery subcontracting for consultancies.
  • English

    Native or bilingual

  • Spanish

    Conversational

Can work on-site
London (up to 50km), Manchester (up to 50km), York (up to 50km)

Experience

  • AURETIN LIMITED
    Director & Principal Consultant
    AVIATION AND AEROSPACE
    January 2025 - Today (1 year and 7 months)
    London, UK
    Founded consultancy delivering operational excellence to UK manufacturers: lean consulting, digital transformation, AI data tools
    • • Leading an Innovate UK grant-funded R&D project applying AI to lean manufacturing, heading a team of data scientists and engineers
    • • Ran line balancing project to generate £2m annual direct labour savings in contract manufacturer
    • • Improved OTIF by 7% by decreasing finished product scrap and other quality issues, resulting in £1m in extra revenue
    • • Redesigned planning function to more effectively plan and forecast production, enhancing performance, in an FMCG client
    • • Led production team performance transformation with new organisation design, performance incentives and enhanced reporting through KPIs and dashboards
    operational excellence Digital Transformation artificial intelligence Lean Management Control
  • MCKINSEY & COMPANY - OPERATIONS
    Senior Consultant - Manufacturing & Supply Chain
    LOGISTICS AND SUPPLY CHAIN
    October 2022 - December 2024 (2 years and 2 months)
    London, UK
    Strategy, Transformation, Digitalisation across manufacturing and supply chains, advising and improving top companies and global institutions in Defence, Aerospace, FMCG, Medical and Chemical


    •Redesigned performance, turnaround, and change management processes for a global chemical producer, saving >£50m annually
    •Diagnosed planning issues for an aerospace & defence firm, identifying £30m in delay-related losses
    •Won £20m in aerospace and industrial projects through proposal leadership
    •Delivered transformation of European sites for an advanced industries firm, improving quality and performance, yielding £10m in value
    •Built autonomous benchmarking tool for global FMCG client with a complex global supply chain
    Supply chain Digital Transformation operational excellence Management Control Change Management
  • CAMBRIDGE DESIGN PARTNERSHIP
    Manufacturing Consultant
    MEDICAL
    February 2021 - August 2022 (1 year and 6 months)
    Cambridge, UK
    Led manufacturing process development for a novel drug delivery device for a global pharmaceutical client; manufacturing SME and technician manager



    •Developed manufacturing methods and documentation (work instructions, batch records, PFMEAs, control plans) to ensure ISO 13485 compliance
    •Set up and validated ISO Class 7 cleanroom facility
    •Managed technician team, overseeing device manufacturing for DVT and clinical trials
    New Product Introduction operational excellence Clinical Trials

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Education

  • (MBA
    IESE BUSINESS SCHOOL
    2026
    (MBA
  • MEng
    THE UNIVERSITY OF MANCHESTER
    2017
    MEng

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